In addition to our standard products, Tuffaloy has the capability and experience to design and manufacture any resistance welding electrode, electrode holder or other custom component on resistance welding machines. Our experienced engineering team is readily available to assist you in the design and development of custom consumables to improve productivity and weld quality.
Projects we have worked on with customers are:
- Increasing electrode life
- Inventory consolidation
- Redesign of electrode tooling to reduce cost
- Weld schedule development
If it is a component of a resistance welding machine or weld gun, we have the capability and experience to manufacture it!
We design and manufacture:
| Cap Electrodes | Shank Electrodes | Double Bend Electrodes |
| Threaded Electrodes | Electrode Adapters | Button Electrodes |
| Stud Welding Electrodes | Nut Welding Electrodes | GH Heads |
| Back Up Electrodes | Spade Electrodes | Upper Electrodes |
| Refactory Faced Electrodes | Micro-welding Electrodes | Seam Welding Wheels |
| Offset Holders | Straight Holders | Platen Mount Holders |
| Tee Connectors | Bent Adapters | Cap Adapters |
| Weld Arms | Aluminum Weld Arms | Shunts |
| Weld Cables | Water Tubes | Projection Welding Holders |
| Busbars | Weld Gun Components | Custom Electrode Holders |
